Satbayev University fablab bakcground
FABLAB Production Laboratory

- Engineering and manufacture of radio-electronic devices.

- Development activities and production of non-standard parts and products

- Grounding electronics and instrument making for schoolchildren and students. NI (National Instruments) advanced training courses.

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FABLAB production laboratory creates unique products on high-precision equipment of the newest generation, specializes in limited production of electronic circuit boards.

Unlike most manufacturing companies, the laboratory has a design office. We will create a project for you from scratch; make a draft, develop design documents and a digital product model.

There is a team of experienced engineers in the FABLAB, providing high quality, reliability and short production time. We are proud of the quality of the customized products we produce for our clients, with the highest level of efficiency.

FABLAB is a competence and trueness

The FABLAB laboratory was opened in 2016 as a part of a research institute on basis of the university. This provides Satbayev University laboratory the opportunity to offer its customers additional benefits:

Commercial organization

- High risk of termination of the contract or closure of the company.

- Weak technical support (in most cases, outsourcing or remote maintenance is used).

- Termination of support in the absence of funding or for other reasons.

FABLAB Production Laboratory

- The only laboratory in Kazakhstan that has completed projects in the industrial and commercial sector.

- There is no risk of closing the institution or termination of the contract.

- Guaranteed further support and product development.

- Ability to support software products and automation processes with a temporary lack of funding.

FABLAB Services:

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Engineering

• Electronic circuit diagram.

• Metal and plastic products.

• Devices (detectors, controllers, metering devices, etc.)

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Production

• Electronic circuit boards.

• Metal products and polymers simulated hard plastic.

• Products from caprolactam, textolite and fiberglass.

Satbayev University fablab icon

Training

• Courses of radio electronics and instrument making for schoolchildren and students.

• NI advanced training courses.

Engineering and manufacture of electronic circuit boards

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Development of communications electronics equipment and automatic control system.

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Production of 1920-2000 boards per month.

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Testing equipment.

Material and technical basis covering the entire cycle of production of electronic circuit boards

Production complies with the requirements of the ST CT certificate.

Satbayev University Fablab machine

Automatic machine for applying solder paste. MC1400, Manncorp.

Satbayev University Fablab machine

Automatic surface installation and assembling of electronic components. MC400, Manncorp.

Satbayev University Fablab machine

Automatic optical station Sherlock - 300 F.

Satbayev University Fablab machine

Automatic soldering washing machine, internal Trident CLO, Manncorp.

Satbayev University Fablab machine

Soldering furnace, 5 convection zones CR-5000, Manncorp.

Single-sided board:

Production speed: 8-12 units / hour.

Per month: 1920-2000 units.

The number of elements on one board: 150-200.

Board size: 415x320 mm.

Double-sided board:

Production speed: 4-6 units / hour.

Per month: 960-1000 units.

The number of elements on one board: 300-400.

Board size: 415x320 mm.

The last stage of production is "Penalty test" to ensure that there are no any:

– unwanted components; – offset; – components rotation; – incorrect polarity; – discard outputs; – contact closure; – foreign material; – low-quality soldering;

Material and technical basis for the sophisticated products production

Satbayev University Milltap image

DMG MORI MiLLTAR 700 Workcenter

  • The maximum speed of production of the simple-shaped products: 10 pcs / hour.
  • Production time of the complex-shaped products: from 2 hours.
  • Minimum / maximum sizes of the finished product: 10x10x10; 100x100x100 mm
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Center of 3D printing from plastic

  • Stratasys J750 Full Color 3D Printer.
  • Fuse Deposition Modelling (FDM / FFF)
  • Layer resolution: from 14 microns.
  • Printing depending on the size, layer resolution: 10 mm / 40 minutes.
  • Capability to print multiple models simultaneously.
  • Density of the material - 1.6 g / cm ³.
  • The maximum sizes of the finished product: 390x490x200 mm.
Satbayev University Fablab 3D printer image

Creality CR-10 3D printer

  • Layer resolution: from 1.75 mm.
  • 3D printing filaments: ABS, PLA, TPU, etc.
  • Printing depending on the volume, printing speed: 1 cm³ / 5 minutes.
  • The density of the material: 1.25 g / cm ³.
  • The maximum sizes of the finished product: 500x500x500 mm.
Satbayev University Fablab laser desc image

Laser cutting machine

Production and engraving of products from plywood, wood, acrylic, plexiglas, metal, stone, glass and ceramics:

  • Working accuracy: 0.01 mm;
  • Average engraving speed: 1000 mm / s;
  • Minimal material loss; thickness of cut: between 0.1 and 25 mm.
Satbayev University Fablab engraving desc image

CNC3040 Engraving & Milling Machine

  • Engineered for wood, plywood, artificial stone, acrylic glass and non-ferrous metal treatment.
  • It is used in the manufacture of furniture and jewelry items; in radio souvenirs and sculptures; in radio engineering, etc.
  • Maximum cutting speed: 2500 mm / min, it depends on the material and tool
  • Working accuracy: 0.02 mm.
  • The maximum sizes of the finished product: 297x420 mm.

Training

Satbayev University education process

Educational courses for students and schoolchildren

  • We do not play with construction kits or lego-robots, but make the real indicators and detectors.
  • Students / schoolchildren receive good theoretical foundation; learn to understand the principles of electronics and physical laws.
  • After completing the course, the student / schoolchild will be able to independently develop, diagnose and tamper radio electronic devices.
Satbayev University education process

Practice or NI advanced training

  • Compressed training schedule allows you to cover the entire range of engineering issues of the DCS (Distributed Control System).
  • After completing the courses, you will be able to design any monitoring and management system.

The curriculum of radio electronics courses for students and schoolchildren

Basic course

Course duration: 1 month, 2 times a week (for 8 hours).

Plan of study:

- the study of instruments and tools (multimeter, oscilloscope, soldering iron, etc.);

- the study of the element base, radio electronics and physical laws based on theory and practice;

- the study of simple circuits;

Result:

- Your child will learn to use and "understand" the tools;

- apply knowledge of the element base of radio electronics;

- understand the laws of physics.

Journeyman

Course duration: 1 month, 3 times a week (12 hours).

Plan of study:

The troubleshooting and the search for error-correction methods based on the following circuits:

- «Circuit of a bicycle bell»;

- «Active retro-reflector»;

- «Clap switch»;

- «Infrared audio transmitter»;

- «Circuit of rain indicator»;

- «Multi-tone siren»;

- «Highly sensitive microphone»;

- «Mobile signal detector».

Result:

- the ability to diagnose electronic circuits and devices;

- the ability to clear a fault of the device through diagnosis.

Practice

Course duration: 1 month, 2 times a week (8 hours).

Plan of study:

- the study of electronic circuitry;

- reading electronic circuit diagram;

- calculation of the resistor. "Infrared sensor";

- operation principle and selection of a constant-voltage regulator. "Automatic charger";

- calculation of the transistor. "Assembling a transistor test device";

- calculation of the transistor amplifier. "Internal wiring detector";

- calculation of the amplifier on the chip. "Mono sound amplifier";

- calculation of the coil. "Metal Detector";

- operation principle of the oscilloscope. "Assembling a computer oscilloscope."

Result:

- ability to read and calculate electronic circuit diagram;

- learn how to use element base of electronics and independently select the relevant components;

- independently connect up.

Master

Course duration: 1 month, 3 times a week (12 hours).

Plan of study:

The study of the basics of an electronic device on the example of typified products:

- sensor method. "Musical pencil";

- infrared sensor. "Parking sensor";

- Hall Sensor. "Door Alarm";

- phototransistors. "Bristlebot";

- temperature sensor; connection of temperature sensor and microcontroller. "A simple temperature sensor on the microcontroller";

- the choice of subroutines on the microcontroller. "Assembling the clock-temperature gage on the microcontroller";

- LCD indicator. “WHO IS FASTER game”;

- «Assembling the earthquake sensor.».

Result:

- learn how to work with microcontrollers;

- learn the skill of working with sensors and put them into practice;

- master the basics of programming;

- independently assemble an electronic device.

National Instruments (NI) Advanced Training Program

1

Basics 1: LabVIEW Programming Language

Course duration: 3 days (21 academic hours) - 7 hours a day.

Plan of study:

- introduction to LabVIEW;

- the creation of virtual instruments;

- the creation of subroutines;

- rails. Clusters. Cycle process;

- graphical representation of the data;

- decision making and structure;

- strings and file I / O;

- collecting and mapping of data;

- gage measurement devices;

- configuring.

Result:

- basic knowledge of the LabVIEW programming language.

- understanding of the elemental base of NI;

2

Basics 2: Application Development

Course duration: 2 days (14 academic hours) - 7 hours a day.

Plan of study:

- basic development techniques;

- transferring data between multiple cycles;

- optimization of existing virtual instruments;

- further capabilities of file I / O operations;

- creation and independent use of applications.

Result:

- advanced academic training of the LabVIEW programming language;

- ability to create applications in LabVIEW.

3

Data capture systems

Course duration: 3 days (21 academic hours) - 7 hours a day.

Plan of study:

- overview of sensors, signals and signal alignment;

- equipment and software of data capture systems;

- initiating data collection;

- analog input;

- signal alignment;

- signal processing;

- analog output;

- I / O of discrete signals;

- counter devices;

- synchronization.

Result:

- the ability to work with NI sensors and equipment;

- the ability to configurate field equipment.

4

Application Development in Real-Time Systems

Course duration: 3 days (21 academic hours) - 7 hours a day.

Plan of study:

- real-time systems;

- hardware configuration;

- real-time application architecture: development;

- chronometration of applications and data collection;

- transmit data;

- application inspection;

- application download.

Result:

- deeper understanding of NI equipment;

- the ability to configurate the DCS (Distributed Control System) in real time.

5

Development of control systems

Course duration: 3 days (7 hours).

Plan of study:

- configuration of the CompactRIO system;

- implementation of the application architecture;

- programming FPGA;

- real-time controller programming;

- programming computer with Windows operating system;

- data exchange and synchronization;

Result:

- professional study of controllers;

- the ability to design and develop monitoring systems and Distributed Control Systems.

Contacts:

Bauyrzhan Sarsembaev

FabLab Production Laboratory Director

+7 (727) 320-40-18 +7 (707) 150-16-25
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